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Journal Article

Effect of Mesh Structure in the KIVA-4 Code with a Less Mesh Dependent Spray Model for DI Diesel Engine Simulations

2009-06-15
2009-01-1937
Two different types of mesh used for diesel combustion with the KIVA-4 code are compared. One is a well established conventional KIVA-3 type polar mesh. The other is a non-polar mesh with uniform size throughout the piston bowl so as to reduce the number of cells and to improve the quality of the cell shapes around the cylinder axis which can contain many fuel droplets that affect prediction accuracy and the computational time. This mesh is specialized for the KIVA-4 code which employs an unstructured mesh. To prevent dramatic changes in spray penetration caused by the difference in cell size between the two types of mesh, a recently developed spray model which reduces mesh dependency of the droplet behavior has been implemented. For the ignition and combustion models, the Shell model and characteristic time combustion (CTC) model are employed.
Journal Article

Genesis of the Third-Body at the Pad-Disc Interface: Case Study Of Sintered Metal Matrix Composite Lining Material

2009-10-11
2009-01-3053
During braking, third-body flows and layers govern friction mechanisms, which are fully responsible of the friction coefficient and wear. In the context of development of brake friction pairs, the involved tribological circuit has to be well understood and mastered. This paper concerns a sintered metal matrix composite used for TGV very high speed train. A series of low-energy stop brakings allows a detailed study of the third-body formation at the pad-disc contact. The pin surface is observed after each test. The evolution of the rubbing-area expansion all along the series is explained, and the friction behaviour, typical of the studied friction material, is related to the formation of a well-established third body at the pad-disc interface.
Journal Article

Application of Extension Evaluation Method in Development of Novel Eco-friendly Brake Materials

2009-10-11
2009-01-3019
Extenics is a new cross discipline to study rules and methods of solving contradictory problems in the real world. The basic concepts and theoretical frame of extenics are briefly introduced in this paper. Based on the merit of extenics, the extension evaluation method was applied to evaluate the brake materials according to a five-grade criterion established in this study. Considering the results computed by the original and simplified models, the similar conclusions were made: all four brake samples, marked A - D, were evaluated in the first grade based on the calculated dependence degrees, and sample B was judged as the best performing friction material with the highest dependence degree and the lowest wear rate.
Journal Article

UHC and CO Emissions Sources from a Light-Duty Diesel Engine Undergoing Dilution-Controlled Low-Temperature Combustion

2009-09-13
2009-24-0043
Unburned hydrocarbon (UHC) and carbon monoxide (CO) emission sources are examined in an optical, light-duty diesel engine operating under low load and engine speed, while employing a highly dilute, partially premixed low-temperature combustion (LTC) strategy. The impact of engine load and charge dilution on the UHC and CO sources is also evaluated. The progression of in-cylinder mixing and combustion processes is studied using ultraviolet planar laser-induced fluorescence (UV PLIF) to measure the spatial distributions of liquid- and vapor-phase hydrocarbon. A separate, deep-UV LIF technique is used to examine the clearance volume spatial distribution and composition of late-cycle UHC and CO. Homogeneous reactor simulations, utilizing detailed chemical kinetics and constrained by the measured cylinder pressure, are used to examine the impact of charge dilution and initial stoichiometry on oxidation behavior.
Journal Article

Effect of Injection Strategy on Cold Start Performance in an Optical Light-Duty DI Diesel Engine

2009-09-13
2009-24-0045
The present study investigates cold start at very low temperatures, down to −29 deg C. The experiments were conducted in an optical light duty diesel engine using a Swedish class 1 environmental diesel fuel. In-cylinder imaging of the natural luminescence using a high speed video camera was performed to get a better understanding of the combustion at very low temperature conditions. Combustion in cold starting conditions was found to be asymmetrically distributed in the combustion chamber. Combustion was initiated close to the glow plug first and then transported in the swirl direction to the adjacent jets. A full factorial study was performed on low temperature sensitivity for cold start. The effects of cooling down the engine by parts on stability and noise were studied. Furthermore, different injection strategies were investigated in order to overcome the limited fuel evaporation process at very low temperatures.
Journal Article

Alternative Diesel Fuels Effects on Combustion and Emissions of an Euro4 Automotive Diesel Engine

2009-09-13
2009-24-0088
The present paper describes the first results of a cooperative research project between GM Powertrain Europe and Istituto Motori of CNR aimed at studying the impact of Fatty-Acid Methyl Esters (FAME) and gas-to-liquid (GTL) fuel blends on the performance, emissions and fuel consumption of modern automotive diesel engines. The tests were performed on the architecture of GM 1.9L Euro4 diesel engine for passenger car application, both on optical single-cylinder and on production four-cylinder engines, sharing the same combustion system configuration. Various blends of biodiesels as well as reference diesel fuel were tested. The experimental activity on the single-cylinder engine was devoted to an in-depth investigation of the combustion process and pollutant formation, by means of different optical diagnostics techniques, based on imaging multiwavelength spectroscopy.
Journal Article

Emissions of 2-Stroke Scooters with Ethanol Blends

2009-09-13
2009-24-0143
A well balanced use of alternative fuels is an important objective for a sustainable development of individual transportation worldwide. Several countries have objectives to substitute a part of the energy of traffic by ethanol as the renewable energy source. Investigations of limited and unregulated emissions of two 2-S scooters with gasoline-ethanol blend fuels have been performed in the present work according to the measuring procedures, which were established in the previous research in the Swiss Scooter Network (since 2000). The investigated fuels contained ethanol (E), in the portion of 5, 10, 15 and 20% by volume. The investigated 2-S scooters represented a newer and an older 2-stroke technology with carburettor. The newer one was investigated with and without catalyst and the older one only in the original state without catalyst.
Journal Article

Estimation of deviations in NO and soot emissions between steady-state and EUDC transient operation of a common-rail diesel engine

2009-09-13
2009-24-0147
The study measured Mass Air Flow, (MAF), Manifold Absolute Pressure, (MAP), and emissions of NO and soot during fourteen transients of speed and load, representative of the Extra Urban Drive Cycle (EUDC). The tests were conducted on a typical passenger car/light-duty truck powertrain (a turbocharged common-rail diesel engine, of in-line 4-cylinder configuration). The objective was to compare NO and soot with corresponding steady-state emission results and propose an engine measurement methodology that will potentially quantify deviation (i.e. deterioration with respect to steady state optimum) in emissions of NO and soot during transients. Comparison between steady state, quasi-steady-states (defined later in the paper) and transients indicated that discrete quasi-steady-state engine operation, can be used for accurate prediction of transient emissions of NO and soot.
Journal Article

Off-road Emission Performance of SUV with Diesel and Natural Gas Powertrain

2009-09-13
2009-24-0144
This study is based on a project which addresses the reduction of CO2 and pollutant emissions of off-road vehicles. For this purpose the use of CNG drive trains in high alpine areas is an interesting alternative to the standard diesel technology. The same SUV with CNG and diesel powertrain has been measured and methodically compared with regard to fuel consumption and exhaust emission performance. These real-world measurements have shown the potential when applying a CNG concept for this utilization. Subsequently, the real-world on-board measurements were compared with the results of a simulation program for SUV off-road performance.
Journal Article

Real-world Emission Monitoring of Natural Gas Vehicles with Higher Mileage

2009-09-13
2009-24-0151
This study evaluates the potential of CNG propulsion systems for long-term operation. For this purpose, light and medium duty vehicles as well as passenger cars with very different service performance were investigated under real-world conditions. The research also includes tests of a vehicle with natural gas and bio-methane to assess the effects of the energy supply on the performance. The demonstration and evaluation of CNG operational fleets with higher mileage provide a sustainable monitoring of clean propulsion systems based on innovative real-world in-car measurements. A benchmarking to the same passenger car with diesel powertrain was done as well. For a consistent comparison of the different test vehicles, the results for each drive test are presented as emission rates versus the mean vehicle speed.
Journal Article

A Thermodynamic Evaluation of the Use of Alcohol Fuels in a Spark-Ignition Engine

2009-11-02
2009-01-2621
Although the use of alcohol fuels in spark-ignition engines has been investigated for over 100 years, consistent and thorough thermodynamic evaluations are few. The current work examines the detail thermodynamics of the use of methanol and ethanol by an automotive, spark-ignition engine. Overall engine performance parameters, detail instantaneous quantities, and second law parameters are determined as functions of engine design and operating conditions. In addition, the results for the alcohol fuels are compared to results for isooctane. Results include indicated and brake efficiencies, heat transfer, and exhaust gas temperatures as functions of engine speed and load. Operating conditions include constant equivalence ratio (stoichiometric), MBT spark timing, and constant burn duration. In general, the thermodynamic results are similar for the alcohol fuels and isooctane.
Journal Article

A Novel Technique for Investigating the Nature and Origins of Deposits Formed in High Pressure Fuel Injection Equipment

2009-11-02
2009-01-2637
Recent developments in diesel fuel injection equipment coupled with moves to using ULSD and biodiesel blends has seen an increase in the number of reports, from both engine manufacturers and fleet operators, regarding fuel system deposit issues. Preliminary work performed to characterise these deposits showed them to be complicated mixtures, predominantly carbon like but also containing other possible carbon precursor materials. This paper describes the application of the combination of hydropyrolysis, gas chromatography and mass spectrometry to the analysis of these deposits. It also discusses the insights that such analysis can bring to the constitution and origin of these deposits.
Journal Article

Impacts of Biodiesel Fuel Blends Oil Dilution on Light-Duty Diesel Engine Operation

2009-06-15
2009-01-1790
Increasing interest in biofuels—specifically, biodiesel as a pathway to energy diversity and security—have necessitated the need for research on the performance and utilization of these fuels and fuel blends in current and future vehicle fleets. One critical research area is related to achieving a full understanding of the impact of biodiesel fuel blends on advanced emission control systems. In addition, the use of biodiesel fuel blends can degrade diesel engine oil performance and impact the oil drain interval requirements. There is limited information related to the impact of biodiesel fuel blends on oil dilution. This paper assesses the oil dilution impacts on an engine operating in conjunction with a diesel particle filter (DPF), oxides of nitrogen (NOx) storage, a selective catalytic reduction (SCR) emission control system, and a 20% biodiesel (soy-derived) fuel blend.
Journal Article

Performance and Emissions of a Diesel Engine Fueled by Biodiesel Derived from Different Vegetable Oils and the Characteristics of Combustion of Single Droplets

2009-06-15
2009-01-1812
This paper investigates the performance, combustion characteristics, and emissions of a small single cylinder DI diesel engine with biodiesel fuel (BDF) derived from unused rape, soybean, and palm oils. Compared with ordinary gas oil, the BDFs showed similar brake thermal efficiencies, better ignitability, and considerably reduced smoke densities, while the NOx emissions were somewhat higher. The injection characteristics and engine performance were also examined using neat Methyl Oleate (OME) and OME-Methyl Palmitate (PME) blends. Basic experiments of suspended single droplets were performed to evaluate the differences in ignition, combustion, and soot formation characteristics of these fuels. The results showed shorter ignition lags and combustion durations for the OME droplets blended with PME and the soot formation rate with OME is about 13% that of gas oil droplets.
Journal Article

Homogeneous Charge Compression Ignition (HCCI) Engine

2009-06-15
2009-01-1805
Ion sensors have been shown to be a low-cost and robust method of measuring start of combustion (SOC) in Homogeneous Charge Compression Ignition (HCCI) engines. The combustion event in an HCCI engine is governed by temperature sensitive chemical-kinetics and is highly fuel dependent. Autoignition variability between various fuels can also affect emissions, efficiency, and overall operating range of the HCCI engine. Ion sensors (i.e. modified spark-plugs) can be used pragmatically to detect the combustion event for various fuels in HCCI engines over a wide range of operating conditions. An investigation of the ion currents produced from the combustion of gasoline, ethanol, and n-heptane in a 1.9L 4-cylinder VW TDI diesel engine (converted to run in HCCI mode) is conducted over a range of equivalence ratios, intake temperatures, and intake pressures. Gasoline, ethanol and n-heptane have diverse autoignition characteristics which affect the overall operation of the HCCI engine.
Journal Article

An Experimental Investigation of the Origin of Increased NOx Emissions When Fueling a Heavy-Duty Compression-Ignition Engine with Soy Biodiesel

2009-06-15
2009-01-1792
It is generally accepted that emissions of nitrogen oxides (NOx) increase as the volume fraction of bio diesel increases in blends with conventional diesel fuel. While many mechanisms based on bio diesel effects on in-cylinder processes have been proposed to explain this observation, a clear understanding of the relative importance of each has remained elusive. To gain further insight into the cause(s) of the bio diesel NOx increase, experiments were conducted in a single-cylinder version of a heavy-duty diesel engine with extensive optical access to the combustion chamber. The engine was operated using two bio diesel fuels and two hydrocarbon reference fuels, over a wide range of loads, and using undiluted air as well as air diluted with simulated exhaust gas recirculation.
Journal Article

Trends in Performance Characteristics of Modern Automobile SI and Diesel Engines

2009-06-15
2009-01-1892
A prior study (Chon and Heywood, [1]) examined how the design and performance of spark-ignition engines evolved in the United States during the 1980s and 1990s. This paper carries out a similar analysis of trends in basic engine design and performance characteristics over the past decade. Available databases on engine specifications in the U.S., Europe, and Japan were used as the sources of information. Parameters analyzed were maximum torque, power, and speed; number of cylinders and engine configuration, cylinder displacement, bore, stroke, compression ratio; valvetrain configuration, number of valves and their control; port or direct fuel injection; naturally-aspirated or turbocharged engine concepts; spark-ignition and diesel engines. Design features are correlated with these engine’s performance parameters, normalized by engine and cylinder displacement.
Journal Article

Development of a Direct Injection High Efficiency Liquid Phase LPG Spark Ignition Engine

2009-06-15
2009-01-1881
Direct Injection (DI) is believed to be one of the key strategies for maximizing the thermal efficiency of Spark Ignition (SI) engines and meet the ever-tightening emissions regulations. This paper explores the use of Liquefied Petroleum Gas (LPG) liquid phase fuel in a 1.5 liter SI four cylinder gasoline engine with double over head camshafts, four valves per cylinder, and centrally located DI injector. The DI injector is a high pressure, fast actuating injector enabling precise multiple injections of the finely atomized fuel sprays. With DI technology, the injection timing can be set to avoid fuel bypassing the engine during valve overlap into the exhaust system prior to combustion. The fuel vaporization associated with DI reduces combustion chamber and charge temperatures, thereby reducing the tendency for knocking. Fuel atomization quality supports an efficient combustion process.
Journal Article

Hydrogen SI and HCCI Combustion in a Direct-Injection Optical Engine

2009-06-15
2009-01-1921
Hydrogen has been largely proposed as a possible alternative fuel for internal combustion engines. Its wide flammability range allows higher engine efficiency with leaner operation than conventional fuels, for both reduced toxic emissions and no CO2 gases. Independently, Homogenous Charge Compression Ignition (HCCI) also allows higher thermal efficiency and lower fuel consumption with reduced NOX emissions when compared to Spark-Ignition (SI) engine operation. For HCCI combustion, a mixture of air and fuel is supplied to the cylinder and autoignition occurs from compression; engine is operated throttle-less and load is controlled by the quality of the mixture, avoiding the large fluid-dynamic losses in the intake manifold of SI engines. HCCI can be induced and controlled by varying the mixture temperature, either by Exhaust Gas Recirculation (EGR) or intake air pre-heating.
Journal Article

Assessment of Multiple Injection Strategies in a Direct-Injection Hydrogen Research Engine

2009-06-15
2009-01-1920
Hydrogen is widely considered a promising fuel for future transportation applications for both, internal combustion engines and fuel cells. Due to their advanced stage of development and immediate availability hydrogen combustion engines could act as a bridging technology towards a wide-spread hydrogen infrastructure. Although fuel cell vehicles are expected to surpass hydrogen combustion engine vehicles in terms of efficiency, the difference in efficiency might not be as significant as widely anticipated [1]. Hydrogen combustion engines have been shown capable of achieving efficiencies of up to 45 % [2]. One of the remaining challenges is the reduction of nitric oxide emissions while achieving peak engine efficiencies. This paper summarizes research work performed on a single-cylinder hydrogen direct injection engine at Argonne National Laboratory.
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